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HISTORY OF BODY ARMOR

 

Humans throughout recorded history have used various types of materials to protect themselves from injury in combat and other dangerous situations. At first, protective clothing and shields were made from animal skins. As civilizations became more advanced, wooden shields and then metal shields came into use. Eventually, metal was also used as “clothing,” what we now refer to as the suit of armor associated with the knights of the Middle Ages. However, with the advent of firearms (c.1500), most of the traditional protective devices were no longer effective. In fact, the only real protection available against firearms were man-made barriers, such as stone or masonry walls, or natural barriers, such as rocks, trees, and ditches.

One of the first recorded instances of the use of soft armor was by the medieval Japanese, who used armor manufactured from silk. Although the first U.S. law enforcement officer to lose his life in the line of duty, U.S. Marshall Robert Forsyth, was shot and killed in 1794, it was not until the late 19th century that the first use of soft armor in the United States was recorded. At that time, the military explored the possibility of using soft armor manufactured from silk. The project even attracted congressional attention after the assassination of President William McKinley in 1901. But while the garments were shown to be effective against low-velocity bullets (traveling at 400 feet per second (ft/s) or less), they did not offer protection against the new generation of handgun ammunition being introduced at that time that traveled at velocities of more than 600 feet per second. This, along with the prohibitive cost of manufacturing the garment ($80 each, which amounts to approximately $1,400 in 1998 dollars) made the concept unacceptable. Armor of this type was said to have been worn by Archduke Francis Ferdinand of Austria when he was killed by a shot to the head, thereby precipitating World War I.

The U.S. Patent and Trademark Office lists records dating back to 1919 for various designs of bullet-resistant garments. One of the first documented instances where such a vest was demonstrated for use by law enforcement officers is detailed in the April 2, 1931 edition of the Washington, D.C., Evening Star, where a vest was demonstrated to members of the Metropolitan Police Department. However, none of these designs proved entirely effective or feasible for law enforcement or corrections use.

The next generation of ballistic vests was introduced during World War II. The “flak jacket,” constructed of ballistic nylon, provided protection primarily from munitions fragments and was ineffective against most pistol and rifle threats. These vests were also very cumbersome and bulky, and were restricted primarily to military use. It would not be until the late 1960s that new fibers were discovered that made today’s modern generation of concealable body armor possible.


HOW BODY ARMOR WORKS

When a handgun bullet strikes body armor, it is caught in a “web” of very strong fibers. These fibers absorb and disperse the impact energy that is transmitted to the vest from the bullet, causing the bullet to deform or “mushroom.” Additional energy is absorbed by each successive layer of material in the vest, until such time as the bullet has been stopped.

Because the fibers work together both in the individual layer and with other layers of material in the vest, a large area of the garment becomes involved in preventing the bullet from penetrating. This also helps in dissipating the forces which can cause nonpenetrating injuries (what is commonly referred to as “blunt trauma”) to internal organs. Unfortunately, at this time no material exists that would allow a vest to be constructed from a single ply of material.

Currently, today’s modern generation of concealable body armor can provide protection in a variety of levels designed to defeat most common low- and medium-energy handgun rounds. Body armor designed to defeat rifle fire is of either semirigid or rigid construction, typically incorporating hard materials such as ceramics and metals. Because of its weight and bulkiness, it is impractical for routine use by uniformed patrol officers and is reserved for use in tactical situations where it is worn externally for short periods of time when confronted with higher level threats.

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